Product Description
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
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| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can transmission chains be used in high-temperature environments?
Yes, transmission chains can be used in high-temperature environments, but there are certain considerations to keep in mind. Here’s a detailed explanation:
1. Material Selection: When operating in high-temperature environments, it’s crucial to select transmission chains made from heat-resistant materials. Common materials used for high-temperature applications include heat-treated alloy steels, stainless steels, and specialized heat-resistant alloys. These materials offer improved resistance to thermal expansion, oxidation, and deformation at elevated temperatures.
2. Lubrication: Proper lubrication is essential for the performance and longevity of transmission chains in high-temperature environments. High-temperature lubricants with superior thermal stability should be used to ensure adequate lubrication and minimize frictional heat generation. These lubricants are specifically formulated to withstand the elevated temperatures and provide effective lubrication, reducing wear and extending chain life.
3. Chain Design: The design of transmission chains for high-temperature environments may incorporate features to enhance heat resistance. These features can include heat-resistant coatings, specialized heat-treatment processes, and improved heat dissipation characteristics. Additionally, the chain’s load capacity, fatigue resistance, and dimensional stability should be carefully considered to ensure reliable operation under thermal stress.
4. Temperature Limits: It’s important to be aware of the temperature limits specified by the manufacturer for a particular transmission chain. Different chains have different temperature ranges within which they can safely operate. Exceeding the recommended temperature limits can lead to chain failure, reduced strength, accelerated wear, and potential damage to surrounding components.
5. Regular Inspection and Maintenance: Regular inspection and maintenance are crucial for monitoring the condition of transmission chains in high-temperature environments. Periodic inspections can help detect signs of wear, elongation, or damage caused by thermal stress. Prompt replacement of worn or damaged chains, as well as proper lubrication and tension adjustment, will help ensure continued reliable operation.
It’s important to consult with chain manufacturers or industry experts to select the appropriate transmission chain and ensure its compatibility with the specific high-temperature application. Following manufacturer guidelines, proper installation, and regular maintenance practices will contribute to the safe and efficient use of transmission chains in high-temperature environments.
Can transmission chains be used in power transmission systems?
Yes, transmission chains can be used in power transmission systems. Here’s a detailed answer to the question:
Transmission chains are commonly employed in various power transmission applications where the transfer of mechanical power is required. These chains are designed to transmit rotational motion and power from one shaft to another.
Transmission chains are used in a wide range of power transmission systems, including:
- Industrial Machinery: Transmission chains are used in machinery such as conveyor systems, packaging equipment, printing presses, and machine tools to transfer power and motion between different components.
- Agricultural Equipment: Transmission chains are utilized in farm machinery like tractors, combines, and harvesters to transmit power from the engine to various mechanical components for tasks like cutting, threshing, and planting.
- Automotive: Transmission chains can be found in certain automotive applications, such as motorcycle drive chains or timing chains that synchronize the rotation of the crankshaft and camshaft in internal combustion engines.
- Power Generation: Transmission chains are employed in power generation systems, including wind turbines, hydroelectric turbines, and steam turbines, to transmit rotational motion from the turbine to the generator.
- Construction Equipment: Transmission chains are used in construction equipment like excavators, loaders, and bulldozers to transfer power and motion from the engine to the drivetrain and various hydraulic components.
Transmission chains offer several advantages in power transmission systems:
- High Efficiency: Transmission chains have minimal power losses, allowing for efficient power transfer.
- High Load Capacity: Transmission chains are capable of handling high loads and transmitting substantial amounts of power.
- Flexibility: Transmission chains can be easily customized to fit different applications, with various sizes, lengths, and configurations available.
- Durability: Transmission chains are designed to withstand heavy-duty applications and offer long service life when properly maintained.
- Cost-Effective: Transmission chains are often a cost-effective solution compared to other power transmission options.
It’s important to select the appropriate type and size of transmission chain based on the specific requirements of the power transmission system. Regular maintenance and lubrication are also essential to ensure optimal performance and longevity of the transmission chain.
What are the advantages of using stainless steel transmission chains?
Stainless steel transmission chains offer several advantages over chains made from other materials. Here are some key benefits of using stainless steel transmission chains:
- Corrosion Resistance: Stainless steel chains are highly resistant to corrosion and rust, making them ideal for applications in harsh or corrosive environments. They can withstand exposure to moisture, chemicals, and temperature variations without compromising their performance.
- Durability and Longevity: Stainless steel chains have excellent durability and a long service life. They are less susceptible to wear and fatigue, ensuring reliable operation even under heavy loads and demanding conditions. This reduces the need for frequent replacements and maintenance, resulting in cost savings over time.
- Hygiene and Cleanliness: Stainless steel chains are commonly used in industries with strict hygiene requirements, such as food processing, pharmaceuticals, and medical equipment. They are easy to clean and sanitize, resistant to contamination, and can withstand high-temperature washdowns without degradation.
- High Strength: Stainless steel chains have high tensile strength, allowing them to handle heavy loads and transmit power effectively. This makes them suitable for applications requiring robust and reliable power transmission.
- Temperature Resistance: Stainless steel chains exhibit good resistance to high and low temperatures. They can maintain their mechanical properties and performance even in extreme temperature environments, making them suitable for applications with temperature variations.
- Low Maintenance: Due to their excellent corrosion resistance and durability, stainless steel chains require minimal maintenance. They operate reliably with minimal lubrication, reducing the need for frequent inspections and lubrication intervals.
Overall, stainless steel transmission chains provide a reliable and long-lasting solution for applications where corrosion resistance, durability, hygiene, and strength are essential.
editor by CX 2024-05-02
China supplier Double Pitch Transmission Chain P150 P200 P500 Side Roller Conveyor Chains
Product Description
OUR PRODUCTS LIST:
A and B series single/double/triple standard roller chain and no-standard roller chain
| DIN/ISO | ANSI | Pitch | Roller | Width | Pin | Pin | Lnner | Plate | Ultimate | Average | weight | |
| KIN/ISO | ANSL | between | diameter | length | plate | thick | tensile | tensile | per | |||
| Chain | Chain | inner plates | depth | -ness | strength | strength | meter | |||||
| No. | No. | P | d1 | b1 | d2 | L | Lc | h2 | T | Q | Q0 | q |
| max | min | max | max | max | max | max | min | |||||
| mm | mm | mm | mm | mm | mm | mm | mm | kN/LB | kN | kg/m | ||
| *03C | *15 | 4.7625 | 2.48 | 2.38 | 1.62 | 6.1 | 6.9 | 4.3 | 0.6 | 1.80/409 | 2 | 0.08 |
| *04C-1 | *25 | 6.35 | 3.3 | 3.18 | 2.31 | 7.9 | 8.4 | 6 | 0.8 | 3.50/795 | 4.6 | 0.15 |
| *06C-1 | *35 | 9.525 | 5.08 | 4.77 | 3.58 | 12.4 | 13.17 | 9 | 1.3 | 7.90/1795 | 10.8 | 0.33 |
| 085-1 | 41 | 12.7 | 7.77 | 6.25 | 3.58 | 13.75 | 15 | 9.91 | 1.3 | 6.67/1516 | 12.6 | 0.41 |
| 08A-1 | 40 | 12.7 | 7.95 | 7.85 | 3.96 | 16.6 | 17.8 | 12 | 1.5 | 14.10/3205 | 17.5 | 0.62 |
| 10A-1 | 50 | 15.875 | 10.16 | 9.4 | 5.08 | 20.7 | 22.2 | 15.09 | 2.03 | 22.20/5045 | 29.4 | 1.02 |
| 12A-1 | 60 | 19.05 | 11.91 | 12.57 | 5.94 | 25.9 | 27.7 | 18 | 2.42 | 31.80/7227 | 41.5 | 1.5 |
| 16A-1 | 80 | 25.4 | 15.88 | 15.75 | 7.92 | 32.7 | 35 | 24 | 3.25 | 59.70/12886 | 69.4 | 2.6 |
| 20A-1 | 100 | 31.75 | 19.05 | 18.9 | 9.53 | 40.4 | 44.7 | 30 | 4 | 88.50/20114 | 109.2 | 3.91 |
| 24A-1 | 120 | 38.1 | 22.23 | 25.22 | 11.1 | 50.3 | 54.3 | 35.7 | 4.8 | 127.00/28864 | 156.3 | 5.62 |
| 28A-1 | 140 | 44.45 | 25.4 | 25.22 | 12.7 | 54.4 | 59 | 41 | 5.6 | 172.40/39182 | 212 | 7.5 |
| 32A-1 | 160 | 50.8 | 28.58 | 31.55 | 14.27 | 64.8 | 69.6 | 47.8 | 6.4 | 226.80/51545 | 278.9 | 1.1 |
| 36A-1 | 180 | 57.15 | 35.71 | 35.48 | 17.46 | 72.8 | 78.6 | 53.6 | 7.2 | 280.20/63682 | 341.8 | 13.45 |
| 40A-1 | 200 | 63.5 | 39.68 | 37.85 | 19.85 | 80.3 | 87.2 | 60 | 8 | 353.80/80409 | 431.6 | 16.15 |
| 48A-1 | 240 | 76.2 | 47.63 | 47.35 | 23.81 | 90.5 | 103 | 72.39 | 9.5 | 51.30/115977 | 622.5 | 23.2 |
| DIN/ISO | Pitch | Roller | Width | Pin | Pin | Lnner | Plate | Ultimate | Average | weight | |
| KIN/ISO | between | diameter | length | plate | thick | tensile | tensile | per | |||
| Chain | inner plates | depth | -ness | strength | strength | meter | |||||
| No. | P | d1 | b1 | d2 | L | Lc | h2 | T | Q | Q0 | q |
| max | min | max | max | max | max | max | min | ||||
| mm | mm | mm | mm | mm | mm | mm | mm | kN/LB | kN | kg/m | |
| 04B-1 | 6 | 4 | 2.8 | 1.85 | 6.8 | 7.8 | 5 | 0.6 | 3.2/682 | 3.2 | 0.11 |
| 05B-1 | 8 | 5 | 3 | 2.31 | 8.2 | 8.9 | 7.1 | 0.8 | 5.0/1136 | 5.9 | 0.2 |
| *06B-1 | 9.525 | 6.35 | 5.72 | 3.28 | 13.15 | 14.1 | 8.2 | 1.3 | 9.0/2045 | 10.4 | 0.41 |
| 08B-1 | 12.7 | 8.51 | 7.75 | 4.45 | 16.7 | 18.2 | 11.8 | 1.6 | 18.0/4091 | 19.4 | 0.69 |
| 10B-1 | 15.875 | 10.16 | 9.65 | 5.08 | 19.5 | 20.9 | 14.7 | 1.7 | 22.4/5091 | 27.5 | 0.93 |
| 12B-1 | 19.05 | 12.07 | 11.68 | 5.72 | 22.5 | 24.2 | 16 | 1.85 | 29.0/6591 | 32.2 | 1.15 |
| 16B-1 | 25.4 | 15.88 | 17.02 | 8.28 | 36.1 | 37.4 | 21 | 4.15/3.1 | 60.0/13636 | 72.8 | 2.71 |
| 20B-1 | 31.75 | 19.05 | 19.56 | 10.19 | 41.3 | 45 | 26.4 | 4.5/3.5 | 95.0/21591 | 106.7 | 3.7 |
| 24B-1 | 38.1 | 25.4 | 25.4 | 14.63 | 53.4 | 57.8 | 33.2 | 6.0/4.8 | 160.0/36364 | 178 | 7.1 |
| 28B-1 | 44.45 | 27.94 | 30.99 | 15.9 | 65.1 | 69.5 | 36.7 | 7.5/6.0 | 200.0/45455 | 222 | 8.5 |
| 32B-1 | 50.8 | 29.21 | 30.99 | 17.81 | 66 | 71 | 42 | 7.0/6.0 | 250.0/56818 | 277.5 | 10.25 |
| 40B-1 | 63.5 | 39.37 | 38.1 | 22.89 | 82.2 | 89.2 | 52.96 | 8.5/8.0 | 355.0/80682 | 394 | 16.35 |
| 48B-1 | 76.2 | 48.26 | 45.72 | 29.24 | 99.1 | 107 | 63.8 | 560.0/127272 | 621.6 | 25 | |
Products show
Our workshop and hot treatment equipment.
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Transport Package: | Non-Fumigation Wooden Box, by Air, by Ocean |
| Samples: |
US$ 2/Meter
1 Meter(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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What are the benefits of using a low-noise transmission chain?
Using a low-noise transmission chain in industrial applications offers several advantages. Here’s a detailed answer to the question:
1. Noise Reduction: One of the primary benefits of using a low-noise transmission chain is the reduction in noise levels. These chains are designed with special features and materials to minimize vibrations, impact, and friction-induced noise during operation. This is particularly important in environments where noise reduction is critical, such as in residential areas, offices, or noise-sensitive industries.
2. Improved Workplace Environment: By reducing noise levels, low-noise transmission chains contribute to a more comfortable and productive workplace environment. Excessive noise can lead to employee fatigue, decreased concentration, and increased stress levels. Using low-noise chains helps create a quieter workspace, promoting better working conditions and overall well-being.
3. Compliance with Noise Regulations: In certain industries or regions, there are specific regulations or guidelines regarding acceptable noise levels. Using low-noise transmission chains can help ensure compliance with these regulations, avoiding potential fines or legal issues related to excessive noise emissions.
4. Enhanced Equipment Performance: Low-noise transmission chains are designed to provide smooth and efficient power transmission while minimizing noise generation. The reduction in vibration and impact noise not only improves the comfort of the workplace but also enhances the overall performance of the equipment. It can contribute to better precision, accuracy, and reliability of the machinery, leading to improved product quality and operational efficiency.
5. Extended Equipment Lifespan: Excessive noise and vibration can accelerate wear and tear on machinery components, leading to increased maintenance and premature failure. By using a low-noise transmission chain, the impact on the equipment’s mechanical parts is reduced, resulting in less wear, lower maintenance costs, and extended equipment lifespan.
6. Customer Satisfaction: In industries where noise can affect the end-user experience, such as automotive, consumer electronics, or precision engineering, using low-noise transmission chains can contribute to higher customer satisfaction. Products that operate quietly are often perceived as higher quality and can lead to a positive brand image and customer loy alty.
It’s important to note that the benefits of low-noise transmission chains may vary depending on the specific application and operating conditions. Manufacturers and equipment designers should consider factors such as load capacity, speed, lubrication, and environmental requirements when selecting and implementing low-noise transmission chains.
What are the benefits of using a high-strength transmission chain?
Using a high-strength transmission chain offers several advantages in various applications. Here’s a detailed answer to the question:
1. Increased Load Capacity: A high-strength transmission chain is designed to withstand higher loads and transmit greater amounts of power. It provides enhanced load-carrying capabilities, making it suitable for applications that require heavy-duty operation.
2. Improved Durability: High-strength transmission chains are constructed using high-quality materials and advanced manufacturing processes. This results in superior durability, increased resistance to wear, and improved resistance to fatigue failure. It ensures that the chain can withstand demanding operating conditions and extended service life.
3. Enhanced Safety: The use of a high-strength transmission chain enhances safety in applications where there is a high load or the potential for sudden dynamic forces. It reduces the risk of chain failure, breakage, or unexpected downtime, minimizing the chances of accidents and ensuring a reliable and secure power transmission system.
4. Compact Design: High-strength transmission chains offer a higher strength-to-size ratio, allowing for a more compact and lightweight design compared to standard chains. This can be beneficial in applications with limited space or weight restrictions.
5. Increased Efficiency: High-strength transmission chains typically have lower friction losses, resulting in improved overall system efficiency. The reduced friction ensures efficient power transfer, minimizes energy waste, and contributes to cost savings.
6. Versatile Application: High-strength transmission chains can be utilized in a wide range of industries and applications, including automotive, manufacturing, mining, construction, and more. Their versatility makes them suitable for various power transmission systems.
7. Customization Options: Manufacturers offer a range of high-strength transmission chains with different sizes, pitches, and configurations. This allows for customization based on specific application requirements, ensuring optimal performance and reliability.
When considering the use of a high-strength transmission chain, it is crucial to assess the application’s load requirements, operating conditions, and environmental factors. Consulting with a knowledgeable supplier or engineer can help in selecting the most appropriate chain for the intended application.
What are the maintenance requirements for transmission chains?
Maintenance plays a crucial role in ensuring the optimal performance and longevity of transmission chains. Here’s a detailed explanation:
1. Regular Inspection: Regular visual inspections should be conducted to check for any signs of wear, damage, or misalignment. Inspect the chain for signs of elongation, corrosion, broken or damaged links, and excessive wear on the sprockets.
2. Lubrication: Proper lubrication is essential to minimize friction, reduce wear, and extend the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the entire length of the chain, ensuring that it penetrates between the components.
3. Tensioning: Maintaining the correct tension in the chain is important for smooth operation and to prevent chain slippage. Follow the manufacturer’s guidelines for the recommended tensioning method and the appropriate tension level. Check the tension regularly and adjust as necessary.
4. Cleaning: Regular cleaning helps remove dirt, debris, and contaminants that can accelerate wear and cause chain failure. Use a suitable cleaning agent or solvent to clean the chain, and ensure it is thoroughly dry before applying lubrication.
5. Alignment: Proper alignment between the chain and the sprockets is crucial for smooth operation and to prevent premature wear. Check the alignment regularly and make any necessary adjustments to ensure the chain runs straight and smoothly along the sprockets.
6. Replacement of Worn Components: Over time, transmission chains may experience wear and elongation. It is important to replace worn-out components such as links, pins, and sprockets to maintain the proper functioning of the chain.
7. Environmental Considerations: Consider the operating environment of the transmission chain and take appropriate measures to protect it from corrosive substances, extreme temperatures, or excessive humidity. Apply corrosion-resistant coatings or use stainless steel chains when necessary.
8. Record Keeping: Maintain a record of maintenance activities, including lubrication schedules, tension adjustments, inspections, and component replacements. This record will help track the maintenance history and identify any patterns or issues that may arise.
It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance requirements based on the type and model of the transmission chain. Adhering to proper maintenance practices will help ensure the reliability, performance, and longevity of the transmission chain in various applications.
editor by CX 2024-04-26
China Good quality Lf821-K1200 304.8mm Double Hinge Slat Top Conveyor Chains Plastic Conveyor Tiptop Chains
Product Description
| The main application is for conveying various packaged food products and containers. The 821 chain is considerably stronger than The link thickness is 4.8 mm (0.20 in.) .The links overlap, so there is no space between the links. Plate mat.:POM/PP; Pin mat.:stainless steel Max.speed: 80m/min lubrication; 50m/min dry Max.length:15m; Color:white/brown; Packing unit:10ft(80links) |
| APPLICATIONS: |
| China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect. With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them. Our products application: Packaging and conveying industry |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Low Friction |
| Chain Size: | Pitch 38.1mm |
| Color: | Brown/White/Others |
| Materials: | POM/PP/PE |
| Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:
1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.
2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.
3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.
4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.
5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.
By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
What is the load capacity of a conveyor chain?
The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:
- Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
- Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
- Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
- Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
- Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.
The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.
editor by CX 2024-04-11
China Hot selling High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain
Product Description
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How does the weight of a transmission chain impact its installation and operation?
The weight of a transmission chain plays a significant role in its installation and operation. Here’s a detailed answer to the question:
1. Installation Process: The weight of a transmission chain can affect the ease and complexity of the installation process. Heavier chains may require additional manpower or equipment to lift and position them accurately. Installers need to consider the weight of the chain during handling and ensure proper safety measures are in place to prevent injuries or accidents.
2. System Design: The weight of the chain is a crucial factor in the overall design of the transmission system. It influences the selection of other components such as sprockets, bearings, and shafts. The system needs to be designed to handle the weight of the chain and transmit power effectively without excessive strain or wear.
3. Power Transmission Efficiency: The weight of the chain affects the overall mass of the system. Excessive weight can increase inertia and result in higher energy requirements for acceleration and deceleration. This can impact the efficiency of power transmission and result in increased energy consumption. It is important to strike a balance between chain weight and system performance to optimize energy efficiency.
4. Load Capacity: The weight of the chain is directly related to its load-carrying capacity. Heavier chains are typically designed to handle higher loads and transmit greater amounts of power. It is essential to choose a chain with an appropriate weight and load capacity that matches the requirements of the application to ensure safe and reliable operation.
5. Wear and Fatigue: The weight of the chain can contribute to wear and fatigue over time. Excessive weight or overloading can accelerate the wear process, leading to premature failure of the chain. Proper maintenance, lubrication, and regular inspection are necessary to mitigate the effects of wear and ensure the longevity of the chain.
6. Noise and Vibration: The weight of the chain can influence the noise and vibration levels during operation. Heavier chains may generate more noise and vibration, especially at higher speeds. Proper tensioning, alignment, and lubrication help minimize these effects and maintain smooth and quiet operation.
When considering the weight of a transmission chain, it is essential to balance factors such as installation requirements, system design, power transmission efficiency, load capacity, wear and fatigue, and noise and vibration levels. Selecting the right chain weight for the specific application ensures optimal performance, longevity, and overall system reliability.
Can transmission chains be used in agricultural machinery?
Yes, transmission chains are commonly used in various types of agricultural machinery. Here’s a detailed answer to the question:
Agricultural machinery often requires reliable and efficient power transmission to perform tasks such as harvesting, planting, tilling, and transporting. Transmission chains offer several advantages that make them suitable for agricultural applications:
1. High Strength and Load Capacity: Agricultural machinery often operates in demanding conditions and handles heavy loads. Transmission chains are designed to have high tensile strength and load-carrying capacity, making them capable of withstanding the rigorous demands of agricultural tasks.
2. Versatility: Transmission chains can be used in different agricultural machinery types, including tractors, combines, balers, harvesters, and sprayers. They are adaptable to a wide range of power transmission requirements, including transmitting torque, speed, and motion.
3. Durability: Agricultural environments can be harsh, with exposure to dirt, debris, moisture, and variable weather conditions. Transmission chains are built to withstand such conditions, and their robust construction and materials ensure long-lasting performance in agricultural machinery.
4. Easy Maintenance: Agricultural operations often involve extended working hours and remote locations. Transmission chains are relatively easy to inspect, lubricate, and maintain, allowing for efficient maintenance schedules in the field.
5. Cost-Effective: Compared to other power transmission options, transmission chains offer a cost-effective solution for agricultural machinery. They provide reliable power transfer, have a long service life when properly maintained, and are available at competitive prices.
When using transmission chains in agricultural machinery, it is essential to select the appropriate chain type and size based on the specific requirements of the equipment. Factors such as load capacity, speed, operating environment, and maintenance considerations should be taken into account to ensure optimal performance and longevity of the transmission chain.
Are there specific lubrication requirements for transmission chains?
Yes, transmission chains typically require proper lubrication to ensure smooth operation, reduce wear, and prolong their service life. Here are some key points regarding lubrication requirements for transmission chains:
- Clean and Adequate Lubrication: It is important to keep the chain adequately lubricated to minimize friction and wear between the chain components. Lubrication helps reduce heat generation and prevents metal-to-metal contact, which can lead to premature wear and failure.
- Appropriate Lubricant Selection: Choosing the right lubricant is crucial for optimal chain performance. Factors to consider when selecting a lubricant include the application temperature, load conditions, speed, and environmental factors. Lubricants should have good adhesion properties, resist oxidation, and provide sufficient film strength to protect the chain surfaces.
- Proper Lubrication Interval: Regular lubrication at appropriate intervals is necessary to maintain the chain’s performance and reduce the risk of excessive wear. The lubrication frequency depends on the operating conditions and the specific lubricant used. Manufacturers usually provide recommendations for lubrication intervals based on the chain type and application.
- Effective Lubrication Application: Proper application of lubricant is essential to ensure uniform coverage and penetration into the chain components. The lubricant should be applied to the inner link plates, roller surfaces, and pin-bushing interfaces. Excess lubricant should be removed to prevent buildup and contamination.
- Environmental Considerations: In certain environments, such as dusty or dirty conditions, the chain may require more frequent lubrication to prevent the ingress of contaminants and maintain proper lubrication film. Additionally, in high-temperature or high-speed applications, special high-temperature or high-speed lubricants may be necessary.
- Regular Inspection and Maintenance: Along with proper lubrication, regular inspection and maintenance of the transmission chain are essential. This includes checking for signs of wear, lubricant degradation, and proper tension. Any damaged or worn components should be replaced promptly to prevent chain failure.
Following the manufacturer’s recommendations and adhering to the specific lubrication requirements for the transmission chain will help ensure optimal performance, reduce wear, and extend the chain’s lifespan.
editor by CX 2024-04-03
China Good quality Promotional Top Quality Double Pitch Conveyor Chains with Extended Pins
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
What are the advantages of using a plastic conveyor chain?
Plastic conveyor chains offer several advantages over traditional metal chains. Here are some of the key advantages:
1. Corrosion Resistance: Plastic chains are highly resistant to corrosion, making them ideal for applications in humid or corrosive environments. They do not rust or deteriorate when exposed to moisture or chemicals.
2. Lightweight: Plastic chains are significantly lighter than metal chains, making them easier to handle and install. Their lightweight nature reduces the overall weight of the conveyor system and can result in energy savings during operation.
3. Low Noise Operation: Plastic chains generate less noise compared to metal chains, leading to a quieter working environment. This can be particularly beneficial in industries where noise reduction is important, such as food processing or packaging.
4. Reduced Friction and Wear: Plastic chains have self-lubricating properties, which reduce friction and wear. This results in lower maintenance requirements and longer chain life. The smooth surface of plastic chains also minimizes the risk of product damage during transportation.
5. Flexibility and Modularity: Plastic chains can be easily customized and designed to fit specific conveyor system requirements. They offer flexibility in terms of length, width, and configuration. Additionally, plastic chains are often modular, allowing for easy replacement of damaged or worn-out sections without replacing the entire chain.
6. Cost-Effective: Plastic conveyor chains are generally more cost-effective compared to metal chains. They are often less expensive to manufacture and offer a longer lifespan with minimal maintenance requirements, resulting in lower overall costs.
7. Chemical Resistance: Plastic chains are resistant to a wide range of chemicals, making them suitable for applications where exposure to aggressive substances is a concern. They can withstand contact with oils, acids, alkalis, and various cleaning agents.
Overall, the advantages of using a plastic conveyor chain include corrosion resistance, lightweight design, low noise operation, reduced friction and wear, flexibility, cost-effectiveness, and chemical resistance. These benefits make plastic chains a popular choice in various industries, including food processing, packaging, pharmaceuticals, and logistics.
What lubrication is recommended for conveyor chains?
Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:
- Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
- Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
- Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
- Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.
When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.
editor by CX 2024-04-02
China Hot selling High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain
Product Description
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can transmission chains be used in high-temperature environments?
Yes, transmission chains can be used in high-temperature environments, but there are certain considerations to keep in mind. Here’s a detailed explanation:
1. Material Selection: When operating in high-temperature environments, it’s crucial to select transmission chains made from heat-resistant materials. Common materials used for high-temperature applications include heat-treated alloy steels, stainless steels, and specialized heat-resistant alloys. These materials offer improved resistance to thermal expansion, oxidation, and deformation at elevated temperatures.
2. Lubrication: Proper lubrication is essential for the performance and longevity of transmission chains in high-temperature environments. High-temperature lubricants with superior thermal stability should be used to ensure adequate lubrication and minimize frictional heat generation. These lubricants are specifically formulated to withstand the elevated temperatures and provide effective lubrication, reducing wear and extending chain life.
3. Chain Design: The design of transmission chains for high-temperature environments may incorporate features to enhance heat resistance. These features can include heat-resistant coatings, specialized heat-treatment processes, and improved heat dissipation characteristics. Additionally, the chain’s load capacity, fatigue resistance, and dimensional stability should be carefully considered to ensure reliable operation under thermal stress.
4. Temperature Limits: It’s important to be aware of the temperature limits specified by the manufacturer for a particular transmission chain. Different chains have different temperature ranges within which they can safely operate. Exceeding the recommended temperature limits can lead to chain failure, reduced strength, accelerated wear, and potential damage to surrounding components.
5. Regular Inspection and Maintenance: Regular inspection and maintenance are crucial for monitoring the condition of transmission chains in high-temperature environments. Periodic inspections can help detect signs of wear, elongation, or damage caused by thermal stress. Prompt replacement of worn or damaged chains, as well as proper lubrication and tension adjustment, will help ensure continued reliable operation.
It’s important to consult with chain manufacturers or industry experts to select the appropriate transmission chain and ensure its compatibility with the specific high-temperature application. Following manufacturer guidelines, proper installation, and regular maintenance practices will contribute to the safe and efficient use of transmission chains in high-temperature environments.
What are the benefits of using a corrosion-resistant coating on a transmission chain?
A corrosion-resistant coating offers several advantages when applied to a transmission chain. Here’s a detailed answer to the question:
1. Enhanced Durability: Corrosion can significantly impact the lifespan and performance of a transmission chain. By applying a corrosion-resistant coating, the chain is protected from the damaging effects of moisture, chemicals, and environmental factors, increasing its durability and longevity.
2. Rust Prevention: Rust formation on a transmission chain can lead to friction, wear, and reduced functionality. A corrosion-resistant coating acts as a barrier, preventing the chain from coming into direct contact with moisture or corrosive substances, thereby inhibiting rust formation and maintaining the chain’s smooth operation.
3. Improved Performance: Corrosion can affect the smooth movement of the chain, causing stiffness, binding, or seizing. With a corrosion-resistant coating, the chain experiences reduced friction and resistance, leading to improved performance, efficient power transmission, and reduced energy consumption.
4. Reduced Maintenance: A transmission chain with a corrosion-resistant coating requires less frequent maintenance and cleaning compared to an uncoated chain. The coating acts as a protective layer, minimizing the accumulation of dirt, debris, and contaminants, thereby reducing the need for frequent cleaning and maintenance.
5. Cost Savings: The use of a corrosion-resistant coating on a transmission chain can result in long-term cost savings. By extending the lifespan of the chain and reducing maintenance requirements, the need for chain replacements and associated downtime and expenses are minimized.
6. Versatility: Corrosion-resistant coatings are available in various formulations suitable for different environments and applications. Whether the transmission chain operates in outdoor conditions, high humidity, chemical exposure, or other corrosive environments, there are coatings specifically designed to provide optimal protection.
7. Environmental Considerations: Using a corrosion-resistant coating on a transmission chain contributes to environmental sustainability. By extending the life of the chain, fewer resources are consumed in manufacturing replacements, reducing waste generation and promoting a more eco-friendly approach.
It’s important to note that the selection of the appropriate corrosion-resistant coating depends on the specific operating conditions, such as temperature, chemical exposure, and the type of corrosive agents encountered. Consulting with coating manufacturers or experts can help determine the most suitable coating solution for a transmission chain based on the application requirements.
Are there any industry standards or certifications for transmission chains?
Yes, there are industry standards and certifications that govern the manufacturing, quality, and performance of transmission chains. Here’s a detailed explanation:
1. ANSI/ASME Standards: The American National Standards Institute (ANSI) and the American Society of Mechanical Engineers (ASME) have developed standards for transmission chains, such as ANSI/ASME B29.1 for roller chains and ANSI/ASME B29.3 for pintle chains. These standards define the dimensions, materials, tolerances, and performance requirements for various types of transmission chains.
2. ISO Standards: The International Organization for Standardization (ISO) has also established standards for transmission chains, including ISO 606 for short-pitch precision roller chains and ISO 1275 for short-pitch conveyor chains. These standards ensure global consistency and compatibility in terms of chain dimensions and performance.
3. DIN Standards: In Germany, the Deutsches Institut für Normung (DIN) has developed standards for transmission chains, such as DIN 8187 for roller chains and DIN 8181 for bush chains. These standards are widely used in Europe and define the specifications and requirements for chain design and performance.
4. Certifications: In addition to standards, there are certifications that validate the quality and performance of transmission chains. One notable certification is the ISO 9001:2015, which demonstrates that the manufacturer has implemented a quality management system and meets the specified criteria for consistent product quality.
It is important to note that adherence to these standards and certifications is voluntary but highly recommended. Choosing transmission chains that comply with recognized standards and certifications ensures that they have been manufactured and tested to meet specific criteria for performance, reliability, and durability.
When selecting transmission chains, it is advisable to look for products from reputable manufacturers who prioritize quality and compliance with industry standards. This helps to ensure that the chains you choose will meet the necessary requirements for your application and deliver reliable performance over time.
editor by CX 2023-12-22
China best Lf821-K1200 304.8mm Double Hinge Slat Top Conveyor Chains Plastic Conveyor Tiptop Chains
Product Description
| The main application is for conveying various packaged food products and containers. The 821 chain is considerably stronger than The link thickness is 4.8 mm (0.20 in.) .The links overlap, so there is no space between the links. Plate mat.:POM/PP; Pin mat.:stainless steel Max.speed: 80m/min lubrication; 50m/min dry Max.length:15m; Color:white/brown; Packing unit:10ft(80links) |
| APPLICATIONS: |
| China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect. With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them. Our products application: Packaging and conveying industry |
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Low Friction |
| Chain Size: | Pitch 38.1mm |
| Color: | Brown/White/Others |
| Materials: | POM/PP/PE |
| Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in pharmaceutical manufacturing?
Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:
1. Material Selection:
– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.
2. Cleanliness and Sanitation:
– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.
3. Contamination Control:
– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.
4. Product Protection:
– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.
5. Regulatory Compliance:
– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.
6. Integration with Equipment:
– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.
By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.
What are the factors to consider when selecting the pitch of a conveyor chain?
When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:
1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.
2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.
3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.
4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.
5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.
6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.
7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.
8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.
By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.
What industries commonly use conveyor chains?
Conveyor chains are widely used in various industries for efficient material handling and transportation. Here are some of the industries commonly using conveyor chains:
- Manufacturing: Conveyor chains are extensively used in manufacturing industries such as automotive, electronics, appliances, and machinery. They facilitate the movement of components, parts, and finished products along assembly lines.
- Food and Beverage: The food and beverage industry relies heavily on conveyor chains for conveying and processing food products, including packaging, sorting, and distribution. Conveyor chains in this industry often have specific requirements such as sanitary design and resistance to contaminants.
- Logistics and Warehousing: Conveyor chains are integral to logistics and warehousing operations for efficient handling of goods, including sorting, loading, unloading, and distribution. They are commonly used in distribution centers, airports, and postal facilities.
- Mining and Quarrying: Conveyor chains play a crucial role in mining and quarrying operations by transporting bulk materials such as coal, ore, gravel, and aggregates. They are designed to withstand heavy loads and harsh environments.
- Agriculture: In the agricultural sector, conveyor chains are used for handling crops, grains, seeds, and livestock feed. They are employed in processing plants, grain elevators, and animal feed production facilities.
- Automotive: The automotive industry extensively uses conveyor chains in assembly plants for transporting vehicle components, body frames, engines, and other parts throughout the production process.
- Pharmaceutical and Healthcare: Conveyor chains are utilized in pharmaceutical and healthcare facilities for the automated movement of medical supplies, pharmaceutical products, and laboratory specimens.
- Chemical and Petrochemical: Conveyor chains are employed in chemical and petrochemical industries for the handling of hazardous materials, bulk chemicals, and raw materials during production and storage.
- Construction and Building Materials: Conveyor chains are used in construction sites and building material production facilities for conveying materials such as cement, bricks, aggregates, and roofing materials.
These are just a few examples, and conveyor chains are also utilized in many other industries where efficient material handling and transportation are essential for the production and distribution processes.
editor by CX 2023-11-28