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Comprehensive steel drum production line
I. Raw components consumption/manufacturing capability
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation capacity (kg/laptop) | |
| 1.2 | 41 | 21.5 | |
| 1.0B | Up and bottom addresses 1.2 | 47 | 19 |
| Drum human body 1. | |||
| 1. | fifty | eighteen | |
| 0.9B | Up and bottom covers 1. | 54 | 16.8 |
| Drum entire body .9 | |||
| 0.nine | 56 | 16.two | |
| .8 | 97 | 10.28 | |
II. Comprehensive steel drum production facilities
A. Front section gear
1. Decolier
2. Hydraulic Up-coiling unit
three. Hydraulic supporter
4. Facet deviation rectifying system
five. Sizing & flattening equipment
six. Reducing equipment – for drum body
7. Slicing machine – for waste sheet
eight. Arch condition guiding system
9. Stac ept car
ten. Hydraulic program
11. Electric powered control program
twelve. Best & Bottom cover conveyor unit
1.Hydraulic Up-Coiling Device
a) Up-Coiling Assistance System is for storing metal coil and facillitate Materials Feed Trolley for providing substance.
b) Substance Feed Trolley is used for have steel coil.. It is operated with hydraulic method to push cylinder for
reciprocating linear movement and gear box to produce metal coil in parallel to the heart of uncoiling device so as to
assure the fixing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electrical power: 5.0KW
d)Uncoiler capacity: 10t
e)Inside of diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Device dimensions: 3900x1500x1940(mm), Complete weight: 5T
3.Sizing &Flattening Equipment
Brief introduction:7 rollers working,servo computerized sizing,worm and gear adjust the leveled plate thickness.
Function:The clearances of up and down rollers can be modified by the higher hand-wheel even though figure can be shown by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
4. Cutting Device
Function: Lower the leveled steel plate into drum physique.
Principal technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electrical power: 3.0KW
d)Reducing potential:≤20 times/min
e)Equipment dimensions:1800x950x1500(mm),Overall bodyweight: 3T
5.Hydraulic Station
Perform:Offer oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make positive stably functioning.
Main technics:
a)Motor electricity:7.5KW
b)Equipment dimension:800x800x1500(mm),Overall weight: .5T
6.Electric powered Manage Technique
Perform: Handle the decoiler,flattening equipment and other entrance area equipments working.
B. Include tools
1. Leading & Bottom protect mould
2. Double loc ept mould
three. 63T pressing device
4. 160T pressing equipment
5. Pre-coiling & Gluing device
1. Top & Bottom protect mould
Quick introduction:Outfitted with two sets of 160T pressing devices
Operate: Punching the bottom protect
Principal technics:
a)Motor energy:18.5KW
b)Wor ept ability:5-26 pcs/min
c)Machine dimension:2185x1420x3070(mm),Whole fat: fourteen.5T
2.Drum Injection Mould
Quick introduction: Geared up with one particular set of 63T urgent device
Double punching mould: punch oil filler and breathable mouth of the bottom protect.
Machine dimension: 710x480x300(mm)
Overall weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom include.
Device dimension: 710x480x300(mm)
Complete weight: .5T
Main technics:
a)Motor electricity: 11KW
b)Equipment measurement :1800x1232x2550(mm)
c)Total excess weight: 5.5T
three.Pre-Coiling & Gluing Equipment
Limited introduction: Pre-coiling device for the bottom include, cylinder press the cam to operate, computerized glue- spaying method.It has positive aspects of safety,stablity, easy edging.
Main technics:
a)Machine size:1600x1400x1350(mm)
b)Total weight: 4.5T
C. Middle section equipment
1. Stac ept desk
two. Circle-rolling device
three. Seam welding device
4. Edging & Beading device
5. Corrugation (W Rib) machine
six. Edge-curling equipment
7. Express system
8. Electric control program
nine. Leakage chec ept machine
one.Circle-rolling Device
Limited introduction:3 rollers functioning.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor energy:1.5KW
e)Equipment size:2200x750x1300(mm),Total weight: 1.5T
2.Seaming Machine(BH-150-5Z)
Short instruction:This computerized seaming machine dismisses the spot welding procedure,it is our freshly developed drum seaming machine.All of parts adopts domestic outstanding uncooked substance,cupreous welding rollers.
Primary technics:
a)Welding Equipment capability:150KVA
b)Driving type: pneumatic
c)Recent: alternating current
d)Frequency range: high frequency
e)Wor ept principle : contravariant
3.Edging&Beading Equipment
Short introduction:controlled by PLC,hydraulic travel
Main technics:
a)Beading top:≤14mm
b)Drum top:894-905(mm)
c)Hydraulic program strain:8Mpa
d)Air stress:.1Mpa
e)Machine dimensions:3700x700x1600(mm),Whole excess weight: 5T
Hydraulic Station:
Main technics:
a) Equipment dimension: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor electrical power: 22KW
4.Corrugation (W rib) Equipment
Limited introduction:controlled by PLC,hydraulic drive
Major technics:
a)Corrugating top:≤3mm
b)W rib height:≤9mm
c)Drum top:884-895(mm)
d)W rib room:280mm
e)Motor electrical power:11KW
f)Device dimensions:4500x650x2100(mm),Whole bodyweight: 7T
Hydraulic station:
a)Machine dimension:1800x860x1700(mm)
b)Overall fat: 1T
c)Motor energy: 7.5KW
five.Edge-Curling Equipment
Short introduction:managed by PLC,hydraulic travel,7 layers edge curling.
Primary technics:
a)Drum peak:886-897(mm)
b)Motor electrical power:45KW
c)Equipment measurement:4800x1300x2200(mm),Complete bodyweight: 13T
Hydraulic station:
a)Equipment size:1800x860x1700(mm)
b)Whole excess weight: 1T
c)Motor electrical power: 7.5KW
6. Leakage Chec ept Device
Limited introduction:Guide/automated control,pneuma lock.
Primary technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Strain:.03Mpa
d) Machine measurement:2530x700x1100(mm),Whole bodyweight: 2T
7.Multi-section Convey Gadget
Brief introduction:Express the drum body to be edged,beaded,Corrugated W rib strengthened and sealed bottom go over with PLC managing.
Major technics:
a) Motor electrical power:4.0KW
b) Machine measurement:11000x2100x1000(mm)
c) Whole excess weight: 3T
D. Rear part equipment
one. Front area trans-line
two. Degreasing & Phosphorization room
three. Washing & Drying area
four. Overturn equipment
five. Portray space
6. Front drum-separation equipment
7. Drying space right after painting
eight. Bck drum separation device
9. Air cooling program
ten. Rear segment trans-line
eleven. Electric manage program
one. Degreasing & Phosphorization Place
Short introduction: This part is utilized to transport the drums,managed by PLC, adopts spraying unit to automatic clear the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts excellent steel, inwalls are created of 1mm metal plate.
Main technics:
a)Equipment size:36000x2110x2060(mm)
b)Whole fat: 30T
2. Washing & Drying Space
Short introduction:Drying the drinking water on the floor of the drum, controlled by PLC.The whole equipment adopts fuel heating gadgets.Admirer is put in on the leading of the room, so that scorching and cycling wind can be produced to velocity up the drying.
Major technics:
a) Motor electrical power:25KW
b) Device size:20000x1920x3600(mm)
c) Whole weight: 25T
3.Painting Place(double hues)
Operate: The conveyor unit is controlled by PLC, rotating table make the drums carefully, painting technique paint the drums in & outside the house with the spray gun. One particular color or different can be different. Method of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Painting tools is manufactured of Chang Jiang.
Primary technics:
a) Motor power: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total weight: 15T
four.Front Drum Distributor
Perform: Transportation the drums to the conveyor line of outside the house portray&stiffening room, the cylinder is controlled by PLC.
Primary technics:
a) Motor energy: 2.0KW
b) Equipment measurement: 1500x1050x800(mm)
c) Whole bodyweight: 1T
five.Drying Line after Portray
Operate: The conveyor gadget is controlled by PLC, adopts fuel heating inwall of the space is geared up with heating tubes. Supporter is set up on the top of the place, so that dry the paint.
Principal technics:
a) Motor energy: 35KW
b) Machine dimension: 36000x2100x4300(mm)
c) Complete weight: 30T
6.Down-drum Roller Trans-line
Operate: The unit transports the dried drums to the floor.
Primary technics:
a) Motor electrical power: 1.5KW
b) Machine dimension:2000x900x800(mm)
c) Overall excess weight: .3T
7.Overturn Gear
Operate: Change the state of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Main technics:
a) Device dimension: 1400x690x850(mm)
b) Overall fat: .5T
/ The use of first gear manufacturer’s (OEM) portion numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our firm and the shown substitute parts contained herein are not sponsored, accepted, or made by the OEM. /
